Automation Components :
Control Valves for Steam, Pneumatic Solenoid Valves and air Cylinders, Manifolds, Super Heated Wash Water System & Spares, Pneumatically Actuated Ploughs, (Scrapper, Tension set, Tension Ring etc.) Butterfly type-Pug Mill Gates and Syrup Separators, Pneumatic cylinders Brake, Tilting Chute, Charger Regulator / MTC, Flow Control Valve, Timers, Micro Fog Lubricator, Filter, Regulator, Lubricator, Spare Seal Kit for various Solenoid valves and Cylinders etc.
Mechanical Components :
Bearing Housing, Shaft, Product Distributors, Guide Rings, Distribution Plates, Brake Drum, Bottom Lifting Hood, Pulleys, Bottom Cone, Tension Rings, Polyurethane Star for Couplings, S.S. Clamps, Damping Pads, S.S. Backing Screens, Pot Sleeves, V. Seal, Rubber Hose, Rubber Flap Valve, Teflon Hoses, GLYCODUR, Tension Sets, Coupling, Pin Bush etc, brake assembly.
Spare for all Makes :
|Make||Continuous M/C||Batch Type M/C|
|NHEC||NK -1100, NK -1500||NG-700, 1250, 1500 NC-1750|
|KRUPP||SC-1100, SC-1350KT KC-1100, KC-1500||KB -750, 1000, 1250, 1500 & 1750 KG|
|WIL||WK-1150, WK-1350 WK-1500, DC -10||WIL – 750, 1000 WIL-V-1250, V-1500,V-1750|
|KCP||KCP-1100, KCP-1500||We Specialize in Spares for KCP-D412, KCP-2512|
Super Heated Wash Water System :
The SHWW is generated by boiling point reduction principle, So that water remains in liquid stage even at temperatures above 100°C when left to atmosphere (in the centrifugal) through nozzles. A soft washing by water at 100°C and steam at +20°C (temperatures of SHWW kept at 120°C) achieves efficient washing of molasses of sugar crystals.
Early release of molasses layer from Sugar Crystal.
Reduction in total cycle time.
Less Quantity of water required.
Less Quantity of molasses.
Better Luster to Sugar.
Temperature of Sugar dropped (Control on Temperature).
Reduction in Quantity of steam consumption.
Auto Transient Heater Rapimaster :
RapimasterTM generates low temperature vapours under vacuum. These vapours then heat the massecuite. Vapours condense and are again heated to vapours stage in the closed loop. Heating media for generation of vapours is steam. This Steam never comes in contact with massecuite. The operation is automatic.
Pump Motor Set not required.
Fully automatic operational.
Pug-mill can be eliminated.
Minimum space required.
Control over Temperature of out going massecuite.
Shock heating ensured.
Pneumatic Plough Assembly :
Salient Features :
Faster discharging and hence improved cycle time.
Clean and complete scraping of all types of sugars.
The Discharger has push button overrides and can also be worked manually by just pressing the push button.
Available for all makes of centrifugal machine viz. KRUPP, NHEC, Walchandnagar with machine capacity ranging from 750Kg to 1750 Kg Charge.
Continuous Centrifuge Screen for Sugar Industry :
STORK VECO is the world's largest manufacturer & original developer of high quality Nickel Screen with over 65 years of electroforming experience. Their continuous product development aiming cost reduction & process optimization in the sugar industry provides efficient screening solution to the modern sugar factories.
Veco Standard Screen :
|Slot Size||Open Area (app.)||Total Thickness|
Special Features :
These screens are of higher thickness therefore they give minimum 20% more life than thinner screens.
Reduction in slot size reduces final molasses purity and increases sugar yield.
More open area hence more output per cycle.
Veco flux special - premium range of screens
Having more than double open area :
It can be used with 0.06 slot width to increase throughput by 150% or with 0.04 slot to capture the tiniest sugar crystal with same throughput & colour, to reduce final molasses purity.
|Slot Size||Open Area||Total Thickness|
|.04X 1.19||9.90%||.33 mm|
|.04X 1.19||15.00%||.33 mm|
Some users of veco flux screen in india :
The quality we manufacture reflects in the high level of customer satisfaction we have earned, Some of our esteemed satisfied clients are:-
Daurala Sugar Mills
Ponni Sugars Mills - ERODE
Dhampur Sugar & Mansurpur Sugars
Jawahar SSK - Maharashtra
Shakumbari Sugar Mills
UNN Sugar Complex & Shamli Sugar Mills
Spares for all Makes:
Rotary Valves: The valves are manufactured to suit the requirements of all zones viz. Washing, suction, discharge, etc. We offer both fixed bridge and moving bridge design of valves. MOC can be G.M./Stainless Steel/ CIRON.
Stainless Steel Perforated Screens: Having 625 holes / sq. inch, with 20% open area. The perforated portion is decided as per the O.E.'s design of filter.The screens are made from S.S. 304 sheet duly annealed and stress relieved after the manufacturing process.The screen comes in various widths and lengths.
Polypropylene Deckings :
Open lattice Polypropylene decking grids are over specialty.We have the maximum range of this decking in India and other thickness from 10mm upto 45mm suitable for Coarse Media Separation, for sugar generally used thickness is 16 or 20mm.
The standard sized available are :
We have all designs of brass divisional strips which use Zig Zag strips as locking elements. We also offer dovetail strips (OMEGA Section) for P.P. Grids filter in all heights from 15mm to 50mm suitable for matching caulking rubber strips which are used for tightening screws.
Mud Scraper Assembly :
We offer segmented design of scrapper assembly, with an option to increase or decrease the clearance of part length of scraper depending on cake formation zone. This enhances the life of filling media.
All other spares are available.
We are an eminent supplier and exporter of Juice Clarifier & Spares parts extensively used in sugar industry. With lower maintenance cost and best industry prices we offer our clients high quality juice Clarifiers that are employed in separating out the solids suspended in the cane juice.
The Low cost stationary devices form the most versatile system for the separation of fiber and screening of mixed cane juice at the primary stage. The screens are manufactured of long prismatic bars with spacing of 1 mm to 0.25 mm, curvature of 45 or any predetermined angles in the length of 1600 mm/1700mm and in various widths of 1829 mm (6'), 2134 mm (7') and 2440 (8') upto 10 feet width. Choice of bar spacing is used for the first screening of raw juice, and less than 0.5 mm for secondary screening. The screen can be used from both sides. The equipment can be installed either on the mill or on the walk way. Sugar Mills are using screens of 0.7 mm on primary juice and 0.35 mm to 0.5 spacing for secondary juice.
ACCUDOSE pumps are motorized self reciprocating positive displacement plunger type pumps having micro metric adjustment facility for high accuracy feeding of any type of fluid varying from neural to acid to alkalies. These pumps are also used for transferring fluids which are difficult to handle.
Material of wet parts:
Is selected on the basis of nature of fluid to be handled. Material available are SS304, SS316 polypropylene, ptfe, alloy 20 & hastelloy.
|AD = 10 AD = 30 AD = 120 AD = 300||0 – 15 LPH 0-300 LPH 0-1200 LPH 0-3000 LPH||Normal 3.4 to 10 kg/cm2 Higher upto 400 kg/cm2|